Modification History
Not applicable.
Unit Descriptor
This Unit applies to the establishment and supervision of dust control procedures in a grain milling enterprise. It includes procedures for the identification of risk factors, establishment of preventative and hygiene measures, use of explosion relief and fire suppression systems and arranging training for employees.
Application of the Unit
This Unit applies to managers and supervisors in grain related enterprises including flour and stock feed mills and grain storage facilities, who have responsibility for the development and detailed implementation of dust control and dust explosion prevention strategies in a grain related enterprise. For milling enterprises, this Unit goes beyond the overview level included in the Unit FDFGR4005A Manage mill logistics and support services.
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Nil.
Employability Skills Information
This Unit contains employability skills.
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a Unit of Competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Monitor dust explosion risk factors |
1.1 Establish and monitor procedures for detecting potential explosive atmosphere. 1.2 Set procedures for reporting visible dust leaks. 1.3 Establish and enforce no smoking policy. 1.4 Establish and monitor reporting regime for potential ignition sources. 1.5 Establish and supervise manual and automatic temperature, smoke and moisture monitoring for all grain, flour, feed and other byproduct storage. 1.6 Establish systems to minimise fungal and insect infestation caused temperature increases. |
2. Establish dust control procedures |
2.1 Install and monitor dust aspiration or suction ventilation systems. 2.2 Establish dust checking procedures for all confined spaces. 2.3 Establish monitoring procedures for dust collector performance and output. 2.4 Establish procedures for resealing of all dust leaks. 2.5 Undertake random and periodical checks on performance of dust control procedures. 2.6 Assess and approve any variation in cleaning and hygiene procedures. 2.7 Minimise storage of combustible materials in mill. 2.8 Establish minimum dust levels for mandatory use of personal protective equipment. 2.9 Establish procedures for monitoring and control of environmental dust release. |
3. Integrate equipment use, monitoring and maintenance with dust control procedures |
3.1 Establish regular cleaning schedule for all surfaces in contact with graining or flour. 3.2 Establish mill equipment condition monitoring schedule with maintenance department. 3.3 Establish regular lubrication schedules for bearings, pulleys, shafts and other moving and friction surfaces. 3.4 Use anti-static materials where possible. 3.5 Establish approval, tagging and monitoring procedures for use of all portable tools and equipment in mill. |
4. Establish fire and dust explosion suppression systems |
4.1 Review adequacy of current dust control and dust explosion relief equipment and arrange for any required maintenance. 4.2 Arrange for any required additional dust control/dust explosion relief equipment in existing protected areas. 4.3 Investigate potential for use of fire and explosion suppression systems in areas not currently protected. 4.4 Locate and establish inspection regime for all explosion relief panels. 4.5 Set test and maintenance procedures for all existing fire and explosion suppression systems. |
5. Supervise dust and fire control training |
5.1 Identify fire and dust wardens for mill areas. 5.2 Establish emergency procedures. 5.3 Identify dust and fire control content for use in induction training. 5.4 Identify training needs of existing employees. 5.5 Establish dust and fire control training arrangements. |
Required Skills and Knowledge
This section describes the skills and knowledge required for this Unit. |
Required skills include: Ability to:
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Required knowledge includes: Knowledge of: |
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Evidence Guide
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this Unit must be achieved in accordance with food safety standards and regulations. |
Critical aspects for assessment and evidence required to demonstrate competency in this Unit |
Evidence of ability to:
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Context of and specific resources for assessment |
Assessment must occur in a real or simulated workplace where the assessee has access to:
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Method of assessment |
This Unit should be assessed together with core Units and other Units of Competency relevant to the function or work role. |
Guidance information for assessment |
To ensure consistency of performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities. |
Range Statement
The range statement relates to the Unit of Competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Mill |
The term mill is used to refer to the whole mill site including the actual milling equipment, equipment used for associated processes, and transport, warehouse, maintenance, testing and administration facilities. |
Dust |
Dust refers to grain, flour and other combustible particles found in a grain enterprise that are capable of suspension in air. |
Potential ignition sources |
Potential ignition sources are any sources that may generate sparks or sufficient heat to start combustion and include:
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Dust and fire control training arrangements may include: |
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Unit Sector(s)
Grain Processing